![]() The experimental approach is a good place to start off, particularly if you have access to a laser cutter or a service like Ponoko. We’re going to take a look at two approaches to designing a living hinge – starting with the more accessible trial-and-error method, and then diving in to an overview of the mathematics behind how flat materials can become bendy. ![]() There are also examples of Living Hinges successfully being implemented in acrylic enclosures, which demonstrates the versatility of this technique – because without using heat to assist bending, acrylic tends to be notoriously brittle. It is more common to see makers and hobbyists using Living Hinges in laser cut wood, because the properties of this material allow for a significant degree of flex before the material fractures. There is another way to use laser cutting to create 3D objects from flat materials, and it uses a clever design element called a Lattice or Living Hinge. De-mystifying the ins and outs of laser cut curved surfacesįor the most part, laser cut objects consist of flat panels that are either cut or etched before being assembled into a final configuration. ![]()
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